2620 Automatic CNC Glass Cutting Pipeline

The cutting line is composed of three parts: automatic intelligent tablet feeder, cutting machine and air float tablet. CNC automatically controls the operation of the whole line, the tablet machine automatically takes the glass down and transmits it to the cutting machine. The cutting machine automatically cuts the input glass size, and automatically transfers the cut glass to the air-breaking and floating tables. The manual assistance is used to divide the glass, and the single glass cutting process is finished. It works reliably, has stable performance, strong applicability and high efficiency.

Note: Customized development can be carried out according to the special requirements of customers.

I. Fully Automatic Glass Laminator

Equipment performance and working principle:

It is mainly used for automatic glass stripping. The glass is placed in a designated position. After giving the signal of the pick-up, the pick-up sucker is automatically turned up and the glass is adsorbed and placed on the conveyor roller of the pick-up table. The glass is automatically conveyed to the main machine of the cutting machine.

It is mainly composed of a frame, a sucker overturning mechanism, a sucker moving mechanism, a conveyor roller and an electric control cabinet.

The whole working process can be accomplished by PLC automatic control or manual control. The manual mode is mainly used in equipment adjustment and maintenance. Each action can be completed independently or can be used for normal work. After giving the signal (manual or automatic), the overturning system works. The motor drives the mechanical reverse mechanism to turn the sucker arm up and stop the overturning when it reaches the same inclination angle as the glass. The forward motor makes the sucker move. When the detection switch near the top sucker touches the glass, the forward motor stops. When the vacuum system works, the suction cup begins to absorb glass. When the vacuum pressure switch reaches the set pressure, the vacuum pump stops and the suction cup's telescopic connecting rod mechanism lifts the glass through the motor drive. After stopping about a few seconds at this working station, it ensures that the single glass is sucked up. The motor drives the mechanical overturning mechanism to reverse the glass to the transmission table, and the telescopic connecting rod mechanism makes the suction cup and glass at the same time. Landing, the suction cup blows compressed air to release the glass quickly, and the transmission mechanism starts to send the glass sheet to the front end of the tablet machine until the signal point stops. Then the whole frame moves automatically to find the zero position and stops. Waiting for the signal from the cutting table, the glass sheet can be sent to the cutting table at the same speed with the cutting table. After the glass is sent out, the automatic cycle of the film-loading program works. The machine can select any position according to the required glass thickness.

Technical parameters:

1) Upper Size Range: Upper Size: 25000*2500mm

2) Upper film thickness: 3-19 mm.

3) Update period: 40-60 seconds

4) Transmission speed: 0-40m/min (adjustable)

5) Drainage depth: 700 mm

6) Attachment: 1000KG

7) Number of upper arm on one side: 3 arms.

8) Number of single arm suckers: three.

9) Upper flip arm: single flip

10) On-film Position: Single Position

11) Power supply/power: 380V/50HZ

12) Installation power: about 8KW

13) Compressed air: 0.5-0.8 Mpa

14）Vacuum pressure: -70-90 Kpa

Mechanical configuration:

1) Flip sprocket chain: special high-precision reinforcement.

2) Transmission roller: imported PU material.

3) Vacuum sucker: imported green butadiene rubber (double adsorption structure)

4) Transfer/Flip Motor: Taibang Motor

5) Vacuum pump: Sino-foreign joint venture PUJIANG

2. Fully automatic glass cutting machine

1) Equipment parameters:

Cutting thickness: 3-19 mm

Cutting accuracy: <0.15mm

Cutting speed: 0-165 m/min. (adjustable)

Table height: 900 + 30mm

Cuttable limit size: 2500*2500mm

Drive system: X, Y, Z axes adopt servo motor and grinding grade rack device.

Cutting tool holder: fixed knife head structure 360 degree rotation (knife head mechanical safety device, domestic cutting machine exclusive use of this technology), can cut any shape of glass, Japan SMC proportional valve automatic control knife head cutting pressure.

Oil supply mode: automatic oil injection device.

Conveyor: Synchronized belt automatic transmission device.

Positioning device: photoelectric scanning positioning system.

2) Mechanical part

Main Bearing: Japan NSK

Table board: High density board is used for waterproofing. (Flatness < 0.20m m/m).

Rack: KHK, Japan

Knife Wheel/Wheel Clamp: German Boller Brand.

Table: Imported industrial felt.

Conveyor device: belt automatic induction transmission device (multiple synchronous belt automatic transmission and stroke switch induction, to achieve automatic transmission. Reducing workload of personnel

3) Electrical part

Cutting machine communication cables are all made of flexible shielded cables made in Germany, which eliminates the shortcomings of domestic cables that are prone to problems. Using industrial computer to control directly, Microsoft Windows interface.

Voltage: 380V/50HZ. The equipment is equipped with pressure changer.

Installation power: 6.9KW.

Servo system: imported Japanese Ankawa servo motor.

Inverter: Delta.

Electrical components: Schneider electrical appliances.

Main pneumatic components: SMC.

4) Software

Professional supporting Ncstudio series control system (used under WINDOWS operating interface).

With a hundred kinds of cutting galleries, it is convenient to cut any shape of glass. AUTO CAD drawing software is compatible.

It has automatic correction function. Ensure cutting accuracy.

Cutting path selection function. Ensure better cutting speed.

Operational input: keyboard and mouse. Chinese/English dialogue interface.

It has the function of automatically adjusting the pressure of special-shaped cutting tool to ensure the cutting effect.