Automatic CNC Glass Cutting Pipeline
The cutting line is composed of three parts: automatic intelligent tablet feeder, cutting machine and air float tablet. CNC automatically controls the operation of the whole line, the tablet machine automatically takes the glass down and transmits it to the cutting machine. The cutting machine automatically cuts the input glass size, and automatically transfers the cut glass to the air-breaking and floating tables. The manual assistance is used to divide the glass, and the single glass cutting process is finished. It works reliably, has stable performance, strong applicability and high efficiency. Note: Customized development can be carried out according to the special requirements of customers.
The JL-CNC-3624 automatic cutting production line is as follows (the direction of the film is indicated by the arrow):
1. Area of equipment working area: 13600 mm *2800 mm *900 mm (the following figure is the schematic diagram of equipment)
I. Fully Automatic Glass Laminator
Technical parameters:
1) Upper Size Range: Upper Size: 3600*2400mm
2) Upper film thickness: 3-19 mm.
3) Update period: 40-60 seconds
4) Transmission speed: 0-40m/min (adjustable)
5) Drainage depth: 700 mm
6) Attachment: 1000KG
7) Number of upper arm on one side: 3 arms.
8) Number of single arm suckers: three.
9) Upper flip arm: single flip
10). Film Uploading Position: Single Position
11), Power/Power: 380V/50HZ
12) Installation power: about 4.5KW
13) Compressed air: 0.5-0.8 Mpa
14) Vacuum pressure: -70-90 Kpa
Mechanical configuration:
1) Flip sprocket chain: special high-precision reinforcement.
2) Transmission roller: imported PU material.
3) Vacuum sucker: imported green butadiene rubber (double adsorption structure)
4) Transfer/Flip Motor: Taibang Motor
5) Vacuum pump: Sino-foreign joint venture PUJIANG
2. Fully automatic glass cutting machine
1) Equipment parameters:
Cutting thickness: 3-19 mm
Cutting accuracy: <0.15mm
Cutting speed: 0-165 m/min. (adjustable)
Table height: 900 + 30mm
Cuttable size: 3600*2400mm
Drive system: X, Y, Z axes adopt servo motor and grinding grade rack device.
Cutting tool holder:
Fixed knife head structure 360 degree rotation (knife head mechanical safety device, domestic cutting machine can use this technology exclusively to cut any shape of glass, Japan SMC proportional valve automatic control knife head cutting pressure.
Oil supply mode: automatic oil injection device.
Conveyor: Synchronized belt automatic transmission device.
Positioning device: photoelectric scanning positioning system.
2) Mechanical part
Main Bearing: Japan NSK
Table board: High density board is used for waterproofing. (Flatness < 0.20m m/m).
Rack: KHK, Japan
Knife Wheel/Wheel Clamp: Riyan
Table: Imported industrial felt.
Conveyor device: belt automatic induction transmission device (multiple synchronous belt automatic transmission and stroke switch induction, to achieve automatic transmission. Reducing workload of personnel
3) Electrical part
Cutting machine communication cables are all made of flexible shielded cables made in Germany, which eliminates the shortcomings of domestic cables that are prone to problems.
Using industrial computer to control directly, Microsoft Windows interface.
Voltage: 380V/50HZ. The equipment is equipped with pressure changer.
Installation power: 4KW.
Servo system: Ankawa, Japan.
Inverter: Delta.
Electrical components: Schneider electrical appliances.
Main pneumatic components: Japanese SMC.
4) Software
Professional supporting Beijing Baolun series control system (in WINDOWS operating interface).
With a hundred kinds of cutting galleries, it is convenient to cut any shape of glass. AUTO CAD drawing software is compatible.
It has automatic correction function. Ensure cutting accuracy.
Cutting path selection function. Ensure the ideal cutting speed.
Operational input: keyboard and mouse. Chinese/English dialogue interface.
It has the function of automatically adjusting the pressure of special-shaped cutting tool to ensure the cutting effect.
3. Air-floated dividing table
Glass slicing system with air cushion float;
1. Desk Size: 3600*2400mm
2. Air Floating Device, High Density Plate Table
3. Power: 4.5KW
4. Multi-point ejector control function, convenient and reliable
5. Acceptance method: Dimensional accuracy is based on the distance between any two cutting lines. Measurements of 2mm thick glass, such as non-2mm thick glass, are based on the cutting line before stripping.
Mechanical configuration:
Desktop: High Density Plate
Felts: Imported Industrial Felts
Fan: Centrifugal Fan
Ejector rod: double cross breaking piece ejector rod